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Circular Connector and Cable Assembly
A circular cable assembly consists of a section of cable material with a circular connector at one or more endpoints. circular cable assembly can offer more reliable connection and better performance for equipments. It uses molded M series circular connectors and kinds of cables base on specific applications.
We have M5 /M8 /M9 /M12 /M16 /M23 connectors for M connector cables. There are panel mount connector, assembly connector, molding cable connector. According to materials, we have plastic type and metal type.
Circular connectors widely used in industrial automation and robotics for sensor and actuator connections where space is limited. They reliably transmit power, signals, and data in demanding environments..
The pins number of our M series connector
M5: 2Pin, 3Pin, 4Pin
M8: 2 Pin, 3Pin, 4Pin, 5Pin, 6Pin, 8Pin
M9: 2Pin, 3Pin, 4Pin, 5Pin, 6Pin, 7Pin, 8Pin
M12: 2Pin, 3Pin, 4Pin, 5Pin, 6Pin, 8Pin, 12Pin, 17Pin
M16: 2Pin, 3Pin, 4Pin, 5Pin, 6Pin, 7Pin, 8Pin, 12Pin, 14Pin, 16Pin, 19Pin, 24Pin
M23: 6Pin, 7Pin, 8Pin, 9Pin, 12Pin, 16Pin, 17Pin, 19Pin
Key points for circular cable assembly
- Injection molding: molten plastic is injected into a mold and cooled to form the desired shape. The wiring harness is embedded into the plastic parts during injection molding to form an integrated structure.
- Material selection: Commonly used plastic materials include polyvinyl chloride (PVC), polyamide (nylon), polypropylene (PP), etc., the specific choice depends on the application environment and performance requirements.
Application field of circular cable assembly
- Automotive industry: Injection molding wiring harnesses are widely used in automobiles, such as engine wiring harnesses, door wiring harnesses, instrument panel wiring harnesses, etc., for connecting various electronic devices and sensors.
- Home appliance industry: In home appliance products, injection molded wire harnesses are used to connect control panels, motors, sensors, etc.
- Electronic devices: In electronic devices, injection molded wiring harnesses are used to connect circuit boards, displays, keys, etc.
Advantages of circular cable assembly
- Integrated design: Injection molded wiring harnesses combine wiring harnesses with plastic parts, reducing assembly steps and increasing production efficiency.
- Protection performance: Plastic shell can provide waterproof, dustproof, shock-proof protection, improve the durability of the wire harness.
- Space saving: The integrated design can save space, especially for applications where space is limited.
Quality control of circular cable assembly
- Material inspection: Ensure that the plastics and wiring harness materials used meet the requirements.
- Process control: strict control of injection molding process parameters, such as temperature, pressure, time, etc.
- Finished product inspection: the appearance inspection of the finished product, size measurement, electrical performance test, etc.
Circular cable assembly play an important role in modern manufacturing, and their design and manufacture require a combination of factors to ensure product reliability and performance.
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